Top 6 Best Flux Core Welder Under 200 – Buying Guide 2021

Welding is not an easy task, as it is the art of welding two pieces of metal thus the process requires a lot of skill. As the welding process offers you numerous options and ensures flexibility so for that matter. You need to choose the accurate welding machine that will provide you with flexible conditions. With our list of the best cheap flux core welder, you get the right balance between the methods and materials. Plus while looking for the best flux core welder under 200 for beginners you need to double-check the details. So that at the end of the day you have made the right choice and the welding machine matches your skills and needs. This is where the buying guide comes in handy

Things which we need to consider:

Pay Attention to Duty Cycle:

Before buying the best flux core welder for the money the first thing we need to check is its duty cycle, which plays a vital role in showing how much time you can continue using the welding. Some tend to update the user that they need to charge it up. For example, if the duty cycle of a portable flux core welder is approximately 30% that it gives you time for 3 minutes before you need to stop. So a good flux core welder is the one with a higher duty cycle as it enables the maximum range of output.

Portability—Weight and Size:

The other thing which you need to check before buying the best portable flux core welder is its portability. A welder that you can carry from one place to another is a reliable option. We tend to encourage our customers to opt for such a model that is light in weight and small in size as it offers the ultimate convenience. These welders not only serve for small tasks but are amazing for large projects too. So it is recommended to choose those models that are comparatively light in weight and smaller in size.

Thickness and Type of Wire Weld:

The third element which you need to consider before buying a good welder for beginners wholly depends upon its type and thickness of welding wires that you have to make in use. The other factor for all beginners is to check the thickness of a wire because the machine usually needs those particular wire or cable that is built with metal which you need to weld. For example, for welding a piece of aluminum, you need a spool of aluminum cable. So you need to check the thickness of a cable or wire while choosing a long cable whereas the thin can be adjusted easily with the small cable.

Thermal Overload Protection:

The next utmost ingredient of the flux core welding machine is its thermal overload protection system that ensures its durability and long life span. This mechanism plays a critical role while preventing the overheating of a welding gun. It works by automatically shutting down the machine as soon as it starts to get overheat and restarts the machine once it cools down. With the help of this element, the welding tool continues with its duty without causing any sort of problem.  Those machines which have thermal overload protection options seem to be more expensive as compared to other welding machines.

Maintenance and Repair Costs:

This is also a significant factor that everyone needs to check before buying a cheap flux core welder. Maintenance and repair play a definite role in good flux core welds. Because you can’t compromise on its quality welding and if you do you have to take it to the mechanic to repair after some days. This is the reason most people opt for brands because it offers you a warranty for years and you also don’t need to handle the repairing cost in case the welder faces any technical issue. Whereas a low-quality model will not provide you with any warranty & you have to pay the cost of getting it fixed.


Price can be a big factor so before picking out the best cheap flux core welder have a look at the price being offered. If the product works remarkably well and is relatively friendly on the pockets then that would be a great deal. Most people likely go for that particular product, instead of others that are comparatively expensive on the pockets.

Price is the main concern every customer has before purchasing any of the best cheap flux core welders under 200 so we have prioritized that.

Top 6 Flux Core Welder Reviews




Forney 291 Easy Weld 180-ST 120V/230 V Welder

Ironton Flux Core 125 -115V Flux Cored Welder- dc flux core welder

Forney easy weld 298 arc welder -100th, 120-volt, 90-amp, green

Hobart Handler (500559) - 140 MIG welder

Display4top Portable No Gas MIG 130 PLUS Welder Flux Core

Forney Easy Weld 261, 140 FC-i- MIG Welder, Green-120 volt flux core welder

1. Forney 291 Easy Weld 180-ST 120V/230 V Welder


This is one of the most user-friendly units that is extremely light in weight that makes it very convenient and easy to handle. This unit has an extraordinary 120-volt input and 125 amp output with a rate of 20% at 80amps. This means that the welder will wait for 8 minutes after you weld continuously for 2 minutes. 

The other remarkable feature about this product is that its unit has a tremendous storage capacity for wire spool options ranging from 2 to 10 pounds. Whereas, it introduced a 2-pound spool of flux wire that gives you a flexible welding quality. Moreover, this unit also gives you two different voltage settings that grant you an additional advantage.

  • It is very portable and easy to use.
  • It is built in such a Sturdy way that makes it highly durable.
  • It is Sufficient for power output.
  • It is perfect for mild steel welding
  • Its extraordinary Self-shield feature offered it with the necessary protection.
  • It is also known as flux core MIG welder
  • The downside regarding this product is that it can be bulky and hard to move around.

2. Ironton Flux Core 125 -115V Flux Cored Welder- dc flux core welder


This is the other remarkable unit that we have included in our guide list, which is a portable device and ensures its durability because it produces fine quality accessories & easy to handle.

This can be the finest product that will never disappoint you while dealing with the heavier tasks. Because it is capable of handling steel plates up to 18 gauge & has two different voltage settings that offer you to manage a wide variety of tasks. The arc in it is triggered to retain the wire electrically cold when not in use for enhanced safety.

 Moreover, It offers an extraordinary range of accessories that come with a fine quality flux core gun along with the ground clamp and a brush cum chipping hammer that can provide more ease in your welding task.

  • It has a compact and durable body structure.
  • It needs No special wiring required.
  • Moreover it is Built-in thermal overload protection.
  • It has an Infinite wire speed control.
  • It has a Good quality accessory.
  • It is perfect for smaller jobs but not for heavy jobs.

3. Forney easy weld 298 arc welder -100th, 120-volt, 90-amp, green


This is seen as the most fabulous product that can be used perfectly for outdoor purposes. It is seen vital for all types of rough and tough conditions or even rust surface doesn’t affect its performance.

With its excellent performance, this product is very convenient in handling because it is extremely light in weight and you can easily take it from one place to another with the help of hold cables attached to it. It is one of the best flux core welder under 200 in the list. 

Moreover, this model is constructed with a built-in fan option that works flawlessly to keep the temperature in control and also allows you to shift between TIG and Stick methods with just the flip of a switch.

  • It has a highly portable unit.
  • Moreover, it supports a wide variety of filler metals.
  • It is Capable of welding at various distances.
  • It has an inverter power system.
  • However, it comes with a one year warranty.
  • It is not ideal for heavy jobs

4. Hobart Handler (500559) – 140 MIG welder


This is considered the most compatible product in our guideline that guarantees its portability and durability. The other amazing feature about this product is it can be used for flux core welding and MIG welding purposes.

This versatility of this product offers you to weld all types of metal including thick and thin ones because this product is seen as the professional one. No doubt, it is a professional product and can even use the household voltage that increases its demand among all other brands discussed in our guide list. Hence, it is the most demanded best flux core welder under 200 on the list. 

Moreover, it also has a tremendous arc ability that increases its credibility as compared to another product whereas, with all these qualities this welder takes some time before continuing with any task. The Handler 140 requires a 115-volt and 20 amp circuit. Besides, its 5-position voltage controller allows you to fine-tune your voltage requirements

  • It is formed with Industrial grade build quality
  • It is very light in weight and highly portable.
  • It Offers steady arc control
  • Whereas, it Works on household current
  • However, it has a Compact and versatile body structure.
  • It also Comes with high-end safety features.
  • The only downside regarding this product is that it can’t be used for heavier tasks and industrial use.

5. Display4top Portable No Gas MIG 130 PLUS Welder Flux Core – Wire Automatic Feed Welding Machine


This is the most surprising product which we have mentioned in our guideline that you will ever find because it comes with four different heating options and ten different rates that help in feeding the welding wire. This has increased its versatility to another level because it helps in dealing with all types of welding conditions.

Whereas, it is the finest quality product as its unit use of flux-cored wire makes it entirely comfortable. It also produces self-release metal-inert gas that further supports it in stopping oxidation in any parts that are being welded, generating a top-class weld. It is one of the best flux core welder under 200 on the list. 

Moreover, this product is introduced in the market with two air vents on the machine along with a cooling fan with an option of a fan that cools down all the heat dissipation. And its welding gun is also of outstanding quality that gives you full-on/off safety control.

  • Being compact, you can store it easily. Due to its portability feature, transporting this welder isn’t difficult.
  • Offers a variety of wire feed speed.
  • Temperature controls give you the ability to weld on both thick and thin steel parts·
  • Easy to use Flux-Cored wire spool·
  • Self-release metal-inert gas·
  • Current flow settings offer 4 different levels·
  • The gun comes with a metal tip·
  • Suitable for both general repairing and DIY work
  • Less compatible due to its excessive weight

6. Forney Easy Weld 261, 140 FC-i- MIG Welder, Green-120 volt flux core welder


This is another credible product that we have added to our guide list because it is quite light in weight and flexible. This will provide you with an 1120-volt flux core welder that can even run on a 20 Amp fused circuit is quite amazing.

Because it also has the outstanding ability to drive the flux core welder to its max but for that, you’ll need to plug it into a 30 Amp fused circuit.Whereas, the duty cycle is quite fantastic because it produces 30% with the 90 Amp setting which means that it can efficiently work for three minutes without stopping for a second.

Moreover, its welding output contains the widest range of 32 Amp to 140 Amp with voltage output dial runs from 1  to 10. You can’t find such an infinitely variable welding output dial that adds more flexibility to your work.

  • It can produce the power output for the electric power input on this flux core
  • It is very lighter in weight as compared to another welder on this list.​
  • It has an infinitely variable welding output dial.
  • You’ll find it’s a little bit more than your 200 dollar flux core welder budget.


With this amazing list at your disposal, you can select any of the tool chests that suits your requirements. Each and everyone one of the best flux core wire welders has been loved by all its users. You can’t go wrong by selecting the best flux core welder under 200 from this list.

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Q1. What can be the idle product which can be found under 400?

The most affordable product among this guideline can be Forney 291 Easy Weld 180-ST 120V/230 V Welder. Because this is one of the most user-friendly units that are extremely light not only in weight but also on pockets that makes it very convenient and easy to handle.

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